TRISO Particles: The Most Robust Nuclear Fuel on Earth (2024)

TRISO Particles: The Most Robust Nuclear Fuel on Earth (1)

TRISO particles can withstand extreme temperatures well beyond the threshold of current nuclear fuels.

There’s a lot of buzz around advanced nuclear.

These technologies are going to completely change the way we think about nuclear reactors.

More than 70 projects are underway in the United States with new designs that are expected to be more economical to build and operate.

Some of them will require a new fuel that’s tough enough to handle the higher operating temperatures of these advanced reactors.

Enter TRISO fuel—the most robust nuclear fuel on earth.

What isTRISO Fuel?

TRISO stands for TRi-structural ISOtropic particle fuel.

Each TRISO particle is made up of a uranium, carbon and oxygen fuel kernel. The kernel is encapsulated by three layers of carbon- and ceramic-based materials thatprevent the release of radioactive fission products.

The particles are incredibly small (about the size of a poppy seed) and very robust.

They can be fabricated into cylindrical pellets or billiard ball-sized spheres called “pebbles” for use in either high temperature gas or molten salt-cooled reactors.

TRISO fuels are structurally more resistant to neutron irradiation, corrosion, oxidation and high temperatures (the factors that most impact fuel performance) than traditional reactor fuels.

Each particle acts as its own containment system thanks to its triple-coated layers. This allows them to retain fission products under all reactor conditions.

Simply put, TRISO particles cannot melt in a commercial high-temperature reactor and can withstand extreme temperatures that are well beyond the threshold of current nuclear fuels.

TRISO Particles

Photos

TRISO Particles: The Most Robust Nuclear Fuel on Earth (2)

1/5 TRISO particles

TRISO particle fuel is structurally more resistant to neutron irradiation, corrosion, oxidation and high temperatures than traditional reactor fuels.

Photo courtesy of INL

TRISO Particles: The Most Robust Nuclear Fuel on Earth (3)

2/5 TRISO particles

TRISO particles have a fuel kernel made up of uranium dioxide or uranium oxycarbide that is then coated with four layers.

Photo courtesy of INL

TRISO Particles: The Most Robust Nuclear Fuel on Earth (4)

3/5 TRISO particles

Each particle acts as its own containment system thanks to its coated layers. This allows them to retain fission products under all reactor conditions.

Photo courtesy of INL

TRISO Particles: The Most Robust Nuclear Fuel on Earth (5)

4/5 TRISO particles

TRISO particles can be fabricated into cylindrical pellets for use in either high-temperature gas or molten salt-cooled reactors.

Photo courtesy of INL

TRISO Particles: The Most Robust Nuclear Fuel on Earth (6)

5/5 TRISO particles

TRISO particles can also be fabricated into billiard ball-sized spheres called “pebbles” for use in either high-temperature gas or molten salt-cooled reactors.

Photo courtesy of DOE

RobustTRISO FuelResearch

TRISO fuel was first developed in the United States and United Kingdom in the 1960s with uranium dioxide fuel. In 2002, the Department of Energy (DOE) focused on improving TRISO fuel using uranium oxycarbide fuel kernels and enhancing its irradiation performance and manufacturing methods in order to further develop advanced high-temperature gas reactors.

In 2009, this improved TRISO fuel set an international record by achieving a 19% maximum burnup with excellent fuel performance during a three-year test at Idaho National Laboratory (INL). This is nearly double the previous mark set by the Germans in the 1980s and is three times the burnup that current light-water fuels can achieve—demonstrating its long-life capability.

The irradiated fuel was then exposed to more than 300 hours of testing at temperatures up to 1800° Celsius (more than 3,000° Fahrenheit). These tests exceeded the predicted worst-case accident conditions for high-temperature gas reactors and showed no to minimal damage of the particles with excellent fuel performance and low fission product release.

Continued TRISO fuel qualification testing is currently underway at INL and ORNL.With support from DOE, the Electric Power Research Institute worked with INL and industry stakeholders tosubmit alicensing topical report to the U.S. Nuclear Regulatory Commission (NRC) for official review. Future test results will be submitted to the NRC to support the licensing of high-temperature reactors.

What'sNext?

TRISO fuel testing is gaining a lot of interest from the advanced reactor community. Some reactor vendors such as X-energy and Kairos Power, along with the Department of Defense, are planning to use TRISO fuel for their small modular reactor and microreactor designs.

DOE also supported X-energy’s efforts to design and submit a NRC license application for a new fabrication facility. The project would ultimately use high assay low enriched uranium to produce the TRISO fuel pellets and pebbles for future high-temperature gas and molten salt reactors.

LearnMore

TRISO fuel research is supported through the Office of Nuclear Energy’s Advanced Reactor Technologies (ART) program. ART sponsors collaborative efforts with universities and industry partners to accelerate research on various advanced reactor designs.

*Article updated June 2023
TRISO Particles: The Most Robust Nuclear Fuel on Earth (2024)

FAQs

What are the particles in TRISO fuel? ›

TRISO particles have a fuel kernel made up of uranium dioxide or uranium oxycarbide that is then coated with four layers. Each particle acts as its own containment system thanks to its coated layers. This allows them to retain fission products under all reactor conditions.

Who makes TRISO nuclear fuel? ›

As a participant in the U.S. Office of Nuclear Energy's Next Generation Nuclear Plant (NGNP) program for more than 15 years, BWXT has developed the expertise to manufacture TRi-structural ISOtropic (TRISO) coated kernels for this unique application.

What are the layers of TRISO fuel? ›

The TRISO-coated particle is a spherical, layered composite. The layers that comprise a TRISO particle are the kernel, buffer, inner pyrolytic carbon (IPyC), SiC, and outer pyrolytic carbon (OPyC).

Which reactors use TRISO fuel? ›

Tristructural isotropic (TRISO)-coated particle fuel is foundational for many high-temperature reactor (HTR) designs, including high-temperature gas-cooled reactors (HTGRs) and fluoride salt-cooled high-temperature reactors (FHRs).

Is TRISO fuel safe? ›

TRISO + SiC Matrix. Fully Ceramic Microencapsulated (FCM®) Fuel is a new approach to inherent reactor safety by providing an ultimately safe fuel.

What is TRISO fuel used for? ›

TRISO-X fuel is crucial in ensuring the safety and reliability of advanced nuclear reactors. Its ability to withstand high temperatures without melting provides safety benefits and contributes to the overall performance of the reactor.

Can TRISO fuel be reprocessed? ›

Since low-activity graphite is generated in huge amounts, it is important to separate the high-activity fuel from moderate-activity graphite in the context of the volume reduction of the waste from HTGR. Then, the separated TRISO fuel could be reprocessed or be destined for disposal in a deep geological repository.

Who invented TRISO? ›

TRISO fuel particles were originally developed in the United Kingdom as part of the Dragon reactor project. The inclusion of the SiC as diffusion barrier was first suggested by D. T. Livey. The first nuclear reactor to use TRISO fuels was the Dragon reactor and the first powerplant was the THTR-300.

How does a triga reactor work? ›

The TRIGA reactor uses uranium zirconium hydride (UZrH) fuel, which has a large, prompt negative fuel temperature coefficient of reactivity, meaning that as the temperature of the core increases, the reactivity rapidly decreases.

What is the most preferred fuel in nuclear power plant? ›

Nuclear power plants primarily use a specific type of uranium (U-235) for nuclear fission because its atoms are easily split apart. Although uranium is about 100 times more common than silver, U-235 is relatively rare, at just over 0.7% of natural uranium.

Who makes the most nuclear reactors? ›

Nuclear power plants operate in 32 countries and generate about a tenth of the world's electricity. Most are in Europe, North America and East Asia. The United States is the largest producer of nuclear power, while France has the largest share of electricity generated by nuclear power, at about 70%.

How are TRISO particles made? ›

TRISO fuel particle design, as it manifests today, consists of an inner fuel bearing kernel surrounded by four ceramic coating layers, all of which are produced via fluidized-bed chemical vapor deposition (FBCVD).

What are the fuel particles in Chernobyl? ›

Chernobyl fuel particles were essentially high burn-up uranium oxide fuel with a composition similar to that of the fuel in the reactor core but with some depletion of the radioisotopes of the more volatile chemical elements Iodine, Ruthenium and Caesium. Some particles were spherical, others were angular shards [2-4].

What substances are in nuclear fuel? ›

Used nuclear fuel is a complex mixture of the fission products, uranium, plutonium, and the transplutonium metals. In fuel which has been used at high temperature in power reactors it is common for the fuel to be heterogeneous; often the fuel will contain nanoparticles of platinum group metals such as palladium.

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